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CMQ-OE Questions and Answers

Question # 6

Which of the following actions will help make on-the-job training more effective?

A.

Inviting department supervisors to attend the initial training sessions

B.

Creating training applications

C.

Asking the most productive workers to conduct the training

D.

Establishing training objectives

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Question # 7

Which of the following aspects of process measurement is most likely to produce false conclusions about that process?

A.

Collecting too much data

B.

Selecting incorrect parameters to measure

C.

Acting on the results too rapidly

D.

Asking operators to collect data on their own processes

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Question # 8

Which of the following describes a Likert-type response format?

A.

Multiple-choice responses

B.

True-false choices

C.

A scale of 1 to 5

D.

A checklist

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Question # 9

Which of the following terms is defined as the measure of an instrument ' s ability to repeat its results?

A.

Bias

B.

Accuracy

C.

Standard deviation

D.

Precision

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Question # 10

The first step to establishing a supplier certification program is to

A.

develop and distribute a requirements manual to potential suppliers

B.

establish and distribute the supplier audit schedule

C.

identify the existing long-term suppliers

D.

document the program goals and define various responsibilities

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Question # 11

When managing, virtual teams across virtual offices, a quality manager will often question the traditional

A.

paradigm of workday and workplace

B.

paradigm of quality management

C.

structure of a business organization

D.

concept of training needs

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Question # 12

Which of the following tools will help clarify the cause and effect among several critical issues?

A.

Pareto analysis

B.

Prioritization matrix

C.

Interrelationship digraph

D.

Force field analysis

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Question # 13

For this question, please refer to the following flow diagram of a company ' s forecasting and internal ordering process.

On the basis of this diagram, which of the following conclusions can be drawn?

A.

Marketing is the end-user of the information provided by operations.

B.

The efficiency of the process can be improved by 30%.

C.

There is insufficient feedback to the stakeholders in the process.

D.

The company is driven by a customer focus.

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Question # 14

Three middle managers from a company attended a seminar and discussed how the techniques they learned could be incorporated in their processes to give them a competitive advantage. They met with top management, who agreed that the information should be shared with production supervisors and distributed to all employees. A month later, a follow-up assessment revealed that almost no one was using the new techniques, and a majority of employees surveyed said they felt threatened by the change the techniques would require.

The fact that people feel threatened by the change indicates that:

A.

the deployment was poorly executed

B.

management should redeploy the change when employees are better prepared for it

C.

more employees should have attended the seminar

D.

employees who did not attend the seminar feel left out

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Question # 15

A quality-oriented manufacturer of electronic components has numerous customers and a record of years of financial success. Recently, many customers have reported field failures and indicated that they are considering changing suppliers if they do not see an immediate improvement in product quality. The chief executive officer (CEO) has instructed the quality manager to investigate the situation, implement immediate corrective action, and report results within five days. Once component production is back on schedule, the quality manager ' s next step should be to:

A.

Disband the team

B.

Provide recognition to the team

C.

Develop crisis management procedures

D.

Recommend that investigation of all field failures be assigned to cross-functional teams

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Question # 16

Rank in order, from first to last, the following five basic logical tools of the TOC thinking process.

1. Pre-requisite tree

2. Future reality tree

3. Current reality tree

4. Conflict resolution diagram

5. Transition tree

A.

1, 2, 3, 4, 5

B.

2, 1, 4, 5, 3

C.

3, 4, 2, 1, 5

D.

5, 4. 3. 2, 1

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Question # 17

A cross-functional project team has been developed with members in different geographic locations. This is known as which of the following types of teams?

A.

Virtual

B.

Cellular

C.

Special project

D.

Ad hoc

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Question # 18

Which of the following activities describes the team leader ' s role in a team-based organisation?

A.

Negotiate additional organizational resources

B.

Reinforcing behavioral changes by rewarding active team members

C.

Ensuring that the team ' s decisions and plans are communicated outside the team

D.

Providing training to team members

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Question # 19

What is the best method to establish customer requirements with multiple customers on a complicated product?

A.

Design for Manufacturing (DFM)

B.

Quality I unction Deployment (QFD)

C.

Design of Experiment (DOE)

D.

Statistical Process Control (SPC)

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Question # 20

Which of the following are considered key processes in managing quality?

A.

Process capability, rework costs, and customer satisfaction

B.

Root cause analysis, corrective action, and preventive action

C.

Quality control, planning, and improvement

D.

Internal, external, and product audits

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Question # 21

When benchmarking is briny considered for process improvement, which of the following is the most appropriate starting point?

A.

Performing an analysis of competitors ' products

B.

Establishing target goals for the process

C.

Identifying what is to be benchmarked

D.

Selecting a benchmarking partner

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Question # 22

Which of the following standards provides sampling tables?

A.

ISO 9001

B.

ISO 9004

C.

ANSI/ISO 17025

D.

ANSI/ASQ Z1.4

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Question # 23

A customer submitted a comment card for a hotel chain detailing frustration with the condition of the fitness equipment. Within .1 week, this customer received a letter from the hotel manager apologizing for the inconvenience and a hotel voucher for one night ' s free stay. Upon returning for the free night ' s stay, the customer found the fitness equipment was in the same condition as the first stay, based on this information, the hotel ' s feedback program could best be described as having which of the following characteristics?

A.

Root cause analysis and problem resolution processes

B.

Top management support

C.

A fast response

D.

Properly trained and empowered employees

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Question # 24

Which of the following tools is used to determine whether special cause variation exists in a process?

A.

Fishbone diagram

B.

Cause and effect diagram

C.

Control chart

D.

Pareto chart

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Question # 25

Which of the following metrics can be used to measure the internal performance of various departments at the operational level?

A.

Inventory turns

B.

Earned value

C.

Return on investment

D.

Throughput

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Question # 26

Which of the following topics should be included in a quality training program for managers?

A.

Employee retention policies

B.

Leadership issues

C.

Strategic measures and goals

D.

The organizational structure

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Question # 27

Generally, which of the following is true about chance or random causes of variation?

A.

They have assignable causes.

B.

They can be removed easily.

C.

They are present inherently.

D.

They can be identified easily.

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Question # 28

A company ' s area director is upset that quality levels have not improved since a quality training session was held a month ago. The area director tells the quality manager to schedule additional training as soon as possible In response the quality should do which of the following first?

A.

Ask the trainers to redesign the content of the training before delivering it again

B.

Ask the trainers for data showing the impact their course has had on quality levels at other companies

C.

Discuss with the trainer’s possible reasons why the quality levels have not improved

D.

Explain to the employees who were trained a month ago the importance of improving the quality levels

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Question # 29

Constructive methods to address resistance to change include

A.

Providing opportunities for participation

B.

Avoiding talking about the change

C.

Providing incentives and awards

D.

Allowing people to be complacent

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Question # 30

The president of a company has asked the quality manager to take responsibility for implementing a new quality training program, and the quality manager creates a multifunctional team that develops a plan to train employees in total quality management (TQM) principles. In the rollout of the TQM training for this company, which of the following groups should be last to be trained?

A.

Manufacturing operators

B.

Top management

C.

Middle management

D.

Proposed team leaders

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Question # 31

In order to acquire state funding, a nonprofit agency must conform to designated quality standards. The director has chosen the Baldrige criteria as a guideline to develop a new quality system. Traditionally, the agency has been loosely structured with little documentation or internal accountability. To avoid roadblocks, which of the following approaches would be best for getting the system started?

A.

Bringing in a consultant to design and implement the system

B.

Adjusting the Baldrige criteria to fit the agency culture

C.

Using a cross-functional design team to develop the system

D.

Reassuring the agency staff that their workloads will not increase

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Question # 32

To ensure continued customer loyalty, a company must take which of the following steps?

A.

Implement statistical process control

B.

Use just-in-time operations

C.

Identify the organisational needs of the company

D.

Resolve complaints in a timely manner

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Question # 33

Which of the following characteristics is expected in a leader but not a manager?

A.

Making plans for the future

B.

Developing quality goals

C.

Organizing materials and methods

D.

Envisioning the organization ' s future

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Question # 34

Which of the following elements must be known for a team to conduct a process capability study?

A.

The standard deviation of the mean

B.

The specification limits

C.

The cause of the variation

D.

The optimal control limits

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Question # 35

Which of the following communication skills is most important for a virtual team to have to avoid making incorrect assumptions?

A.

Report writing

B.

Computer usage

C.

Active listening

D.

Text messaging abbreviations

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Question # 36

Which of the following actions by a customer will support long-term relations with a supplier?

A.

Focusing on developing clear purchase orders and contract provisions

B.

Training purchasing staff to facilitate communications between suppliers and end-users

C.

Creating opportunities for the supplier ' s quality engineers 10 meet with the purchasing staff

D.

Scheduling regular meetings with the supplier to discuss plans and problem-solving options

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Question # 37

To identify product attributes that are important to customers, an organization should use which of the following techniques?

A.

Analyze product performance using statistical tools

B.

gather information using field market research

C.

Conduct simulations using returned products

D.

Survey internal customers who understand the customers and the product

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Question # 38

A company identifies its customer segments as high-value clients, occasional buyers, and budget-conscious shoppers. Which metric is most appropriate for assessing the alignment of service delivery with customer segmentation?

A.

Customer retention rates within each segment

B.

Overall profit margin across all customer groups

C.

Total sales volume per product category

D.

Percentage of new customers acquired annually

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Question # 39

To create a successful process improvement program, team members should be:

A.

Asked to contribute equally to the team ' s goals

B.

Advised that they will be accountable for any adverse outcomes

C.

Given the necessary authority to achieve results

D.

From the same department or functional area

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Question # 40

A process improvement program will have which of the following effects on non-value-added steps?

A.

Quantify them and justify their cost

B.

Identify and eliminate them

C.

Reengineer them to increase cycle time

D.

Convert them to value-added steps

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Question # 41

The following data set shows the on-time delivery performance versus late performance.

1 = On-time Delivery

0 = Late or missed delivery

During the define phase of a Six Sigma project, the team should take which of the following steps?

A.

Perform a FMEA to discover how the process can and does fail.

B.

Develop a corrective action for the delivery process.

C.

Create a process map of shipping through delivery.

D.

Develop a checklist for data collection on the overall process.

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Question # 42

A company is establishing customer contact requirements to provide measurable performance levels for all front-line employees who interact directly with customers. To make these requirements effective, the company must also take which of the following actions?

A.

Assign each senior manager a customer representative to work with as a teammate

B.

Ask customers to define the type and level of service they expect

C.

Create a cross-functional team to analyze the relationship between internal and external customers

D.

Evaluate the customer satisfaction levels of major competitors

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Question # 43

Which of the following actions would be a violation of the ASQ Code of Ethics?

A.

Giving credit to all present or previous employers when disclosing information about quality processes

B.

Accepting a monetary reward as 2 member of a successful process improvement team

C.

Indicating any potential consequences of ignoring a quality professional ' s judgment

D.

Accepting compensation from two different parties for the same service, without their consent

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Question # 44

A production line has a dropped OEE by 10% from the previous week. The MTBF = 5.4 min, and MTTR = 17.8. Which of the following is the most appropriate step to take in order to solve this substantial 1al loss of performance based on the information available?

A.

Evaluate the statistical process control of the line

B.

Estimate the inherent availability to determine the relationship between reliability and maintainability

C.

Understand the bathtub curve of the line

D.

Understand what the main problem is causing OEE loss, MTBF, and MTTR

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Question # 45

If an organization currently has no strategic plan, the primary focus for a newly hired, senior-level quality manager should be to

A.

elect a strategic planning model that is simple enough to deploy in the existing business environment

B.

create a survey to identify a starting point for a strategic plan

C.

determine senior management ' s level of commitment for a strategic planning effort

D.

identify the operational planning that has been completed in the past

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Question # 46

Which of the following methods will help a company measure levels of -perceived quality?

A.

Analyze field failure reports

B.

Review capability tests that indicate failure-free production

C.

Monitor the number of warranty claims

D.

Conduct focus group studies

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Question # 47

A regression analysis be used to determine

A.

whether there is a correlation between x and y

B.

whether x is negatively related to y

C.

the relationship between x and the origin point

D.

the true value of y at various values of x

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Question # 48

Which of the following is the first step in improving an existing process?

A.

Benchmarking similar processes

B.

Calculating the Cpk of the process

C.

Flowcharting the existing process

D.

Envisioning the future process

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Question # 49

The constraint that is most often encountered by virtual teams that c ate via telephone and e-mail is the

A.

time zone differences

B.

cultural differences

C.

lack of body languages cues

D.

lack of common geographical space

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Question # 50

The primary purpose of developing a mission statement is to help an organization focus on its:

A.

Purpose for existing

B.

Strategy for success

C.

Action plan for success

D.

Cultural values

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Question # 51

After conducting a kaizen event for cycle time reduction. which of the following should be true?

A.

Cycle time < Take time

B.

Cycle time = Take time

C.

Cycle time < Lead time

D.

Cycle time = Available time

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Question # 52

The definition and communication of the quality vision, mission, and goals of a company is the primary responsibility of the

A.

Individual quality manager

B.

quality process teams

C.

quality assurance organization as a whole

D.

senior management team

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Question # 53

For a company ' s mission, vision, and value statements to become integral to the organization, which of the following actions should management take?

A.

Distribute copies of these principles to all employees annually

B.

Ensure that these principles are included in all communications with external organizations

C.

Identify and reward behaviors that are consistent with these principles throughout the company

D.

Conduct annual reward ceremonies to recognize all departments that support these principles

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Question # 54

Which of the following accounting categories is treated as a liability on a balance sheet?

A.

Accounts receivable

B.

Earnings before interest and taxes

C.

Accounts payable

D.

Operating expenses

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Question # 55

The Taguchi loss function is most affected by a product ' s deviation from:

A.

Target value

B.

Upper specification limit

C.

Lower specification limit

D.

Standard cost

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Question # 56

The first step to delivering outstanding service is the development of a service

A.

quality guarantee

B.

strategy

C.

organizational structure

D.

procedure manual

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Question # 57

A machining process engineer has calculated that the purchase of a new $150,000 cutter for machines would enable the assembly area to increase output by 30% or more. The engineer turned the idea over to the machining department leadership, who reviewed the suggestion and, without further consultation, made a decision on the proposed purchase. This decision-making process is typical of which of the following types of organizational structures?

A.

Matrix

B.

Functional

C.

Cross-functional

D.

Vertical

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Question # 58

A long-term quality engineer is looking at two equivalent job grade positions to make a lateral move. While the projected salaries for the two positions are the same, the level of responsibility and potential range of influence for one position is significantly greater than the other. Using the Kano Model above, " Salary " is a

A.

exciter

B.

satisfier

C.

dissatisfier

D.

inverse satisfier

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Question # 59

Which of the following conditions is most likely to be a barrier to adult learning?

A.

Mutual trust

B.

Enjoyment

C.

Diverse experiences

D.

Course objectives

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Question # 60

Which of the following characteristics identifies a sense of being?

A.

Purpose

B.

Pride

C.

Patience

D.

Perspective

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Question # 61

What is the best method for monitoring the effectiveness of a quality policy?

A.

Conducting regular audits to verify compliance with the policy

B.

Tracking the number of customer complaints and returns

C.

Reviewing performance metrics tied to strategic quality objectives

D.

Updating the policy annually regardless of performance outcomes

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Question # 62

The most important reason for changing procedures or processes is to

A.

create a more effective work environment

B.

stimulate creativity and out-of-the-box thinking

C.

develop cutting-edge design and production facilities

D.

enhance the value of products or services

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Question # 63

A project manager is analyzing dependencies between various tasks in a complex project to determine the most efficient sequence of activities. Which of the following tools should be used?

A.

Interrelationship digraph

B.

Tree diagram

C.

Activity network diagram

D.

Matrix diagram

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Question # 64

In customer satisfaction questionnaires, a Likert scale has an advantage over other answer formats in that the Likert scale will

A.

make the questions more concise

B.

make the questions easier to answer

C.

allow the customer to express degrees of satisfaction

D.

allow the customer to specify simple yes-no answers

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Question # 65

Which of the following methods is considered a non-routine communication between a supplier and a customer?

A.

Certificate of compliance with test result

B.

Quarterly supplier performance report

C.

Monthly release from blanket order

D.

Nonconformance report

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Question # 66

A transportation company offers a discount to companies that complete a customer- satisfaction survey. The purpose of offering this kind of discount is to

A.

improve customer satisfaction levels

B.

improve the quality of the responses

C.

increase market share

D.

increase the response rate

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Question # 67

Review the process flow below and determine which step is the process constraint.

A.

Step A

B.

Step B

C.

Step C

D.

Step D

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Question # 68

Organization X installs new data mining software, which enables identification of the vital few strategic objectives that should be undertaken within the next ten to twenty-five years. What quality tool can be used to analyze this data?

A.

Ishikawa diagram

B.

Scatter diagram

C.

Qualitative analysis

D.

Trend analysis

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Question # 69

Rank in order, from first to last, the following steps in the supplier certification process.

1. Monitor performance

2. Develop criteria and process

3. Report results and award certification

4. Evaluate suppliers

A.

2, 4, 3, 1

B.

1, 3, 4

C.

4, 2, 1, 3

D.

4, 1, 2, 3

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Question # 70

If an activity time within a critical path is increased, which of the following is most likely to occur?

A.

The project will be delayed.

B.

Additional resources will have to made available.

C.

Costs will increase.

D.

All activities in the project will be affected.

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Question # 71

In quality function deployment, the voice of the customer refers to

A.

when the customer needs things

B.

how to meet the customer needs

C.

where to listen to the customer needs

D.

what the customer needs are

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Question # 72

Members of a strategic quality management council have which of the following responsibilities?

A.

Acting as a review board for procedure changes

B.

Participating in policy formation

C.

Evaluating customer complaint data

D.

Developing training objectives

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Question # 73

A company can maximize its return from a cost of quality program by investing more money in which of the following categories?

A.

Prevention

B.

Appraisal

C.

Internal failure

D.

External failure

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Question # 74

Which of the following elements is critical to teams being successful?

A.

They start with corporate objectives.

B.

They agree oil their mission or purpose.

C.

They establish weekly targets and plans

D.

They establish long-range goals.

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Question # 75

A company that distributes merchandise to major retail stores is conducting a customer satisfaction survey. The major problem with limiting those interviews to individuals in the company ' s sales contact list 1s that the list may

Not include potential new customer

A.

include only purchasing agents and buyers

B.

include customers that have stopped purchasing from the company

C.

contain out-of-date information

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Question # 76

If a company is considering shifting from a hierarchical structure to a flat organizational structure, they will most likely experience which of the following benefits?

A.

Improved decision-making speed due to fewer levels of management

B.

Enhanced clarity of roles and responsibilities for all employees

C.

Increased control over decision-making at the executive level

D.

Stronger alignment between individual and departmental goals

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Question # 77

What is the first step in planning a quality project?

A.

Establishing a team to work on the project

B.

Brainstorming solutions

C.

Describing the problem

D.

Identifying the source of the pain

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Question # 78

Which of the following groups would benefit most from detailed training on policy implementation, tactical decision-making, teamwork concepts, and technical quality tools?

A.

Executive management

B.

Middle management

C.

Individual contributors

D.

Customers and suppliers

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Question # 79

Which of the following training methods requires the greatest amount of monitoring to control variation?

A.

Computer-based training

B.

On-the-job training

C.

Classroom lecture

D.

Simulator training

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Question # 80

Which of the following actions is considered a best practice in a customer-driven organisation?

A.

Having a large customer service department that is responsible for all customer inquiries

B.

Organizing the management structure so that executive managers have responsibility for customer contact

C.

Training the entire workforce to act on customer requests

D.

Developing a group of highly trained individuals who visit customers on a regular basis

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Question # 81

Although a quality department employs many talented individuals, they seem to have widely different views of how to support the company’s overall quality strategy. Which of the following actions by the quality manager is most likely to help resolve this situation?

A.

Clarifying the department ' s mission statement and obtaining staff support

B.

Redefining each employee ' s responsibilities and clarifying their assignments

C.

Asking each employee to paraphrase his or her job description

D.

Consulting with human resources about how to change the situation

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Question # 82

The most appropriate way to address a cross-functional team member ' s lack of performance is by:

A.

Discussing the issue with the team member ' s supervisor

B.

Discussing the issue openly at the next team meeting

C.

Providing feedback to the team member

D.

Removing the member from the team

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Question # 83

A customer is requesting a certificate of analysis for a product that is produced at a facility and is requesting the signature of a quality manager who did not perform the testing. Which of the following steps should be taken first?

A.

Provide the certificate of analysis

B.

Provide the signature of the tester and the quality manager

C.

Have the test reports sent to the customer

D.

Ignore the request

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Question # 84

Which of the following types of customer expectations is also common cause of customer dissatisfaction?

A.

Implicit expectations

B.

Indifferent expectations

C.

Cost-benefit factors

D.

delight

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Question # 85

One of the best ways to identify what Juran calls the " vital few " customers, is through

A.

a customer satisfaction survey

B.

a Pareto analysis

C.

statistical process control (SPC)

D.

sales analysis

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Question # 86

Which of the following steps can be eliminated as a result of a successful implementation of JIT?

A.

Supplier certification

B.

Receiving inspection

C.

Final test

D.

Statistical process control

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Question # 87

Which of the following tools should a trainer use to identify the existing levels of employee knowledge?

A.

Balanced scorecard

B.

Needs analysis

C.

Training records audit

D.

Industry survey

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Question # 88

McGregor ' s theory of X-style management is the perception that people need to

A.

seek responsibility

B.

be pushed to work

C.

have social needs met

D.

have imagination and creativity

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Question # 89

Corporate headquarters has established the use of the Baldrige Award criteria as the standard for all divisions. West Division ' s general manager calls the quality director and says, ’’We do not want to use this criteria, but your job as quality director for the division will be to make it look as if we are using it. " In this situation, the quality director’s best response would be to tell the manager that

A.

the standard is very useful and would improve the bottom line of the division

B.

most of the initial changes will be transparent to the general operation of the division

C.

only someone from corporate headquarters can authorize that level of change

D.

this directive came from the Chief Executive Officer and only they can change it

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Question # 90

Inspection and testing of the finished product fall into which cost of quality category?

A.

Appraisal

B.

Prevention

C.

Internal failure

D.

External failure

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Question # 91

A company purchases electronic components and then assembles them to produce customer-specified code reader. Recently, the company has been tracking complaints about the product and found that the majority of complaints are in three key areas: faulty interface connectors, incomplete or failed code recognition from scans, and insufficient power in battery-operated mode. Since the components that contribute to these problems all come from different suppliers, the quality manager has proposed developing a supplier certification program to replace the current low-bid purchase contract system now being used. The quality council asks the manager to provide additional information about this program. As part of supplier certification, the company should perform which of the following actions?

A.

Eliminate inspection and internal auditing

B.

Move production in-house to prevent costs

C.

Evaluate suppliers against defined criteria

D.

implement a corrective action system to improve supplier performance

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Question # 92

Which of the following metrics is included in a balanced scorecard?

A.

Finance, customers, internal processes, learning

B.

Balance sheet, income statement, customer satisfaction, employee satisfaction

C.

Human resources, accounting, operations, marketing

D.

Strategies, tactics, functions, finances

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Question # 93

The constraint that is most often encountered by virtual teams that communicate via telephone and e-mail is the:

A.

Time zone differences

B.

Cultural differences

C.

Lack of body language cues

D.

Lack of common geographical space

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Question # 94

A team with representatives from internal customers and internal suppliers has been established to identify and implement improvements in incoming and outgoing processes from the production department. Who is responsible for developing the measurement needed to monitor this change?

A.

The quality engineer

B.

The customers on the team

C.

The suppliers on the team

D.

The project team as a whole

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Question # 95

Rank in order, from first to last, the following list of steps a quality manager should take to anew quality Program.

1. Develop goals

2. Develop the plan

3. Assess needs

4. Execute the plan

A.

2, 1, 4, 3

B.

2, 4, 1, 3

C.

3, 1, 2, 4

D.

3, 2, 1, 4

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Question # 96

Which of the following factors would reduce the effectiveness of a training session on quality basics?

A.

resenting the training in simplistic language

B.

Ensuring that all participants are at a similar level

C.

Determining the value of the training before providing it

D.

Providing theoretical rather than practical uses for the training

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Question # 97

On a balance sheet, which of the following elements should be classified as " assets " ?

A.

All equipment and the earning value of all employees

B.

Any resources that have a monetary value

C.

Only the resources that are used to produce saleable goods

D.

Only the facilities and the physical equipment contained in those buildings

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Question # 98

Which of the following factors should be considered in the interpretation of a histogram?

A.

Shape

B.

Stratification

C.

Control limits

D.

Correction coefficient

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Question # 99

Which of the following steps must be taken to create a successful on-the-job training program?

A.

Selling performance objectives

B.

Developing lesson plans

C.

Identifying appropriate training facilities

D.

Pre-testing the participants

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Question # 100

During what stage of team development do team members express suspicion and anxiety about their mission and purpose?

A.

Forming

B.

Storming

C.

Norming

D.

Performing

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Question # 101

Which of the following steps will help ensure that training is aligned with the organization’s strategic plan?

A.

Identifying the skills needed to meet organizational goals

B.

Including training costs in the organization ' s total budget

C.

Maintaining a training budget that is not less than 5% of the organization ' s gross revenue

D.

Ensuring that the skills of the training staff are kept current

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Question # 102

When selecting new employees for jobs requiring cross-functional communication, one criterion a manager should consider is the employee ' s

A.

organizational skills

B.

ability to work with others

C.

previous work experince

D.

personal integrity

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Question # 103

The new project manager for a company ' s ISO 9000 recertification effort is not getting cooperation from a majority of department heads. This situation is most commonly caused by:

A.

A lack of publicity about the project

B.

A lack of ISO 9000 training for department heads

C.

A lack of support from top management

D.

Too great a workload in the individual departments

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Question # 104

For this question, please refer to the following control chart, which shows the results of the last 23 runs of a process. The process has been in operation for 500 runs, and each run takes 1 day.

The control chart shows which of the following?

A.

A process shift

B.

A process instability

C.

Normal variation

D.

A cyclical trend

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Question # 105

Quality function deployment can be used to establish a:

A.

Quality department

B.

Total quality management system

C.

Customer-driven organization

D.

Kaizen program

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Question # 106

According to Deming. management by fear most often results from managers who are driven by

A.

numbers

B.

facts

C.

Improvement objectives

D.

market chances

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Question # 107

A supplier who is establishing a partnership with a customer should take which of the following actions first?

A.

Develop a matrix of customer requirements

B.

Conduct a customer satisfaction survey

C.

Become ISO certified

D.

Establish a formal quality reporting system

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Question # 108

A quality manager has decided to implement training and establish training goals. Which of the following training topics should employees be expected to apply?

A.

Root cause analysis, process mapping, and 5S

B.

Critical path, work breakdown structure, and overall equipment efficiency

C.

Quality function deployment, SWOT, and matrix diagrams

D.

Process decision program charts, activity network diagrams, and affinity diagrams

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Question # 109

A project leader is experiencing a situation in which team members do not seem to be winking well together and are instead questioning the project goals. This team is most likely at what stage oi " development?

A.

Forming

B.

Storming

C.

Norming

D.

Performing

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Question # 110

The best way to shorten the development cycle for introducing new products to the marketplace is to

A.

identify all potential suppliers during the design process and certify the best ones

B.

enlist the help of critical suppliers during the development process

C.

factor supplier lead times into the design process

D.

select suppliers that have the excess capacity to accommodate new operations

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Question # 111

Which of the following statements is true about the drivers of customer and employee satisfaction levels in the service sector?

A.

Management satisfaction drives employee satisfaction.

B.

Employee satisfaction drives management satisfaction.

C.

Employee satisfaction drives customer satisfaction.

D.

Customer satisfaction drives employee satisfaction.

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Question # 112

Rank in order, from first to last, the following steps in the supplier certification process.

    Monitor performance

    Develop criteria and process

    Report results and award certification

    Evaluate suppliers

A.

2, 4, 3, 1

B.

2, 1, 3, 4

C.

4, 2, 1, 3

D.

4, 1, 2, 3

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Question # 113

Which of the following steps should an organization take immediately after creating its strategic plan?

A.

Translating the plan into actions

B.

Leveraging customer needs into profit opportunities

C.

Defining its mission and vision

D.

Deploying its quality ' goals

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Question # 114

In order to communicate effectively, managers must understand which of the following aspects of their audience?

A.

The audience ' s culture may be different from their own.

B.

The audience ' s culture is separate and subordinate to the corporate culture.

C.

The audience is responsible for being engaged in the communication exchange.

D.

An audience of workers will receive the information more willingly than an audience of managers.

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Question # 115

The metrics and goals for driving organizational performance should be established on the basis of

A.

key customer and supplier input

B.

strategic planning output

C.

employee survey results

D.

quality staff research

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Question # 116

A company wants to provide training in quality at the appropriate levels for all employees in the company. Which of the following people should be invited to help develop the needs analysis for this training?

A.

Quality department staff only

B.

Staff from various departments

C.

Top management

D.

Prospective employees

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Question # 117

Which of the following conclusions can be drawn from this table?

A.

Half of the customers believe the product costs too much.

B.

Product reliability is implement to the majority of customers.

C.

Nearly 40% of the customer calls were handled in a discourteous manner.

D.

Most customers have little interest in the response time for warranty claims

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Question # 118

The chart below shows planned costs and actual expenditures. Between times 4 and B the chart indicates which type of cost?

A.

Overrun

B.

Out of control

C.

Benefit

D.

Control

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Question # 119

A social agency has recently implemented a cross-functional team approach to improving the agency ' s intake system. The team implemented changes that reduced client processing time by 50%. Which of the following actions by the agency director is likely to be most effective in sustaining the agency ' s improved process?

A.

Rewarding the team leader for the team ' s performance

B.

Supporting continued use of the new solution

C.

Conducting a client survey

D.

Reassigning the members to other teams

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Question # 120

Which of the following behaviors is commonly seen during the storming stage of team development?

A.

Attempts to determine acceptable behavior and how to deal with team problems

B.

Attempts to define the process and decide how it will be accomplished

C.

Increased tension and conflict among team members

D.

Complaints about the organization and existing barriers to the task

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Question # 121

Who is responsible for establishing goals for a company that is in the early stages of developing a quality system?

A.

Quality department

B.

Executive management

C.

All employees

D.

An ISO representative

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Question # 122

The Baldrige criteria for performance excellence defines management by fact as including which of the following?

A.

Logistics planning

B.

Analysis of gathered data

C.

Reports on customer preferences

D.

Employee suggestion output

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Question # 123

A quality manager finds that the company performance appraisal system is declining employee involvement in team activities, and membership on cross-functional or process improvement teams is directly linked to organizational objectives. To change this situation, the manager should recommend adjusting the appraisal system to

A.

include behavioral metrics

B.

include short-term production results

C.

increase rewards for meeting individual productivity goals

D.

increase the weighting for team participation

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Question # 124

Which of the following statements best describes a main principle in the theory of constraints?

A.

Analytical thinking should be used in managing change and solving problems.

B.

Strengthening a part of the process will result in an improvement in the process as a whole.

C.

When each part of a system is performing as well as it can, the entire system is performing optimally.

D.

Each system has a " weakest link " that limits the success of the entire system.

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Question # 125

Which of the following actions is an example of behavior by quality professionals that upholds the ASQ Code of Ethics?

A.

Giving credit to all present and former employees when disclosing information about technical processes without their consent

B.

Taking credit for the work only when no monetary reward is offered

C.

Declining work roles that are outside their area of competence

D.

Accepting compensation from two different parties for the same service without their consent

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Question # 126

According to Kirkpatrick ' s Four-Level Training Evaluation Model, what level is the most important and the most difficult to determine?

A.

Results

B.

Behavior

C.

Reaction

D.

Learning

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Question # 127

Which of the following could be a cause of the control chart results?

A.

Calculation errors

B.

New machine settings

C.

Sampling variability

D.

A sudden change in power level

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Question # 128

In response to changing market conditions, a company has revised its corporate goals. Which of the following tools would be appropriate for the sales and marketing team to use to align its strategy to those new goals?

A.

Tree diagram

B.

Flowchart

C.

Pareto diagram

D.

Kaizen

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Question # 129

Which of the following tools should be used to measure actual performance against strategic goals?

A.

Customer feedback

B.

Balanced scorecard

C.

Annual performance appraisals

D.

360-degree feedback

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Question # 130

Which of the following sets of factors is most important for establishing a supply base that delivers a competitive advantage?

A.

Quality, cost, and delivery

B.

Quality, price, and capacity

C.

Quantity, cost, and availability

D.

Quantity, price, and delivery

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Question # 131

Which of the following tools can be used to identify process variation?

A.

Control charts

B.

Failure mode and effects analysis (FMEA)

C.

Scatter diagrams

D.

Interrelationship digraphs

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Question # 132

Reduced routine inspection is a result of which classification of supplier?

A.

Qualified

B.

Preferred

C.

Certified

D.

Approved

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Question # 133

When Cp and Cpk valuers of a process are equal, the process average will be

A.

equal to target

B.

equal to the midpoint of the specification

C.

not equal to target

D.

not equal to the midpoint of the specification

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Question # 134

Changing the basic organizational structure of a company can result in

A.

isolating middle managers

B.

reinforcing senior managers ' roles

C.

decreasing the authority of hourly workers

D.

increasing control at the supervisory level

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Question # 135

First Community Bank Holdings ' executive management has initiated an environmental scan to determine the strategy to respond to new regulatory standards. Management has observed that the bank has a good reputation in the marketplace, a talented workforce, 600 different options for investment strategies, and a solid management team, which is compensated substantially above industry levels. The bank is considering offering online securities trading as a new service to its customers. Which of the following should management consider as an external threat to First Community Bank Holdings?

A.

Reputation in the marketplace

B.

New regulatory standards

C.

Compensation above industry standards

D.

Financial strength of the institution

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Question # 136

Leadership is the process of creating an environment in which workers can become

A.

team players

B.

Empowered

C.

managers

D.

specialists

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Question # 137

Senior management has scheduled a meeting to review the results of a recent assessment that the quality manager has been overseeing for three months. If only 15 minutes are allotted for presenting the findings, which of the following actions would be most effective for the quality manager to take?

A.

Suggest that the meeting he canceled and offer to deliver a written report instead

B.

Request that the meeting be postponed until senior management has more lime for a full briefing

C.

Limit the presentation to review only the issues that have surfaced in the past month

D.

Summarize the findings and identify areas of concern for future discussion

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Question # 138

When a team is learning to work together effectively and its members start to seek one another ' s opinions, the team is at what stage of development?

A.

Forming

B.

Storming

C.

Norming

D.

Performing

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Question # 139

What is the business approach underlying the Malcolm Baldrige National Quality Award (MBNQA)?

A.

Strategic quality management

B.

Total quality management

C.

Companywide quality control

D.

Total quality control

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Question # 140

In order to manage the needs of multiple customers, the management group should first:

A.

Develop custom-tailored, independent systems to meet the needs of each customer

B.

Develop and perform a needs assessment for each customer

C.

Develop standardized processes that will treat all customers the same

D.

Develop cost-effective processes that meet the needs of the majority of customers

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Question # 141

In order to effectively, must understand which of the following aspects of their audience?

A.

The audience ' s culture may be difference from their own.

B.

The audience ' s culture is separate and subordinate to the corporate culture

C.

The audience is responsible for being engaged in the communication exchange.

D.

An audience of workers will receive the information more willingly than an audience of managers.

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Question # 142

The first step in designing a customer satisfaction measurement (CSM) program is to

A.

identify the attributes

B.

develop the questionnaire

C.

define the objectives

D.

generate a list of customers

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Question # 143

During a process improvement effort, the team discovers that machine X is underutilized, but it is not a bottleneck in the operation. Under the theory of constraints, the team should make which of the following recommendations?

A.

Increase the flow of parts to machine X to maximize Inventory build up

B.

Keep a backlog of stock available at machine X

C.

Allow machine X 10 continue to have idle time

D.

Remove machine X and have a vendor supply the part

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Question # 144

Which of the following elements is critical to teams being successful?

A.

They start with corporate objectives.

B.

They agree on their mission or purpose.

C.

They establish weekly targets and plans.

D.

They establish long-range goals.

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Question # 145

What is the primary benefit of a team developing a vision statement for a new project?

A.

It ensures all team members are aware of their individual responsibilities.

B.

It fosters consensus on shared goals and objectives.

C.

It provides a mechanism for evaluating team performance.

D.

It outlines resource allocation.

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Question # 146

Which of the following behaviors best exemplifies proper etiquette for e-communication in a professional setting?

A.

Keeping emails concise and using appropriate subject lines

B.

Using informal language to maintain a relaxed tone

C.

Sending multiple follow-ups within a short time if no response is received

D.

Including all team members in every email thread for transparency

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Question # 147

Materials that are accepted through a material review process even if they are out of specification are considered:

A.

Conditionally accepted

B.

Floor failure events

C.

Control of acceptance

D.

Raw accepted

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Question # 148

The first step in surveying customers is to

The first step in surveying customers is to

A.

create pilot questions for the survey

B.

determine the important quality dimensions of the product or service

C.

determine which sampling technique to use

D.

identify the target audience for the survey

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Question # 149

A company should treat customer complaints as critical information for which of the following reasons?

A.

The customer is always right

B.

Only 4% of unhappy customers complain to the company

C.

Complaints can help a company improve its processes

D.

Complaining customers represent a company ' s vital few

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Question # 150

The primary role of quality management at the executive level is to:

A.

Develop customer partnerships

B.

Develop supplier partnerships

C.

Facilitate productivity improvements and team development

D.

Concentrate on strategies that impact the organization ' s success

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Question # 151

In response to component failures encountered during acceptance testing, test technicians are now being trained to do the following:

    Conduct troubleshooting with production workers

    Perform failure analysis with assistance and support from quality engineering

    Communicate findings to the affected departments

    Develop and coordinate corrective action plans with the affected department supervisors

This process is an example of job:

A.

Stratification

B.

Enrichment

C.

Rotation

D.

Description

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Question # 152

Which of the following is an appropriate way to resolve conflict?

A.

Find a convenient time and place to discuss the issue rationally

B.

Use power and authority to realign the conflict to support the larger organization

C.

Work together to find a mutually agreeable solution

D.

Document the resolution in the personnel files of all parties involved in the conflict

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Question # 153

An external audit was conducted on a company ' s quality system, and the auditors found four separate problems directly related to the operation of the quality system. In response to these findings, the quality manager should take which of the following actions first?

A.

Form separate action teams to resolve each of the identified problems

B.

Notify senior management of the audit results

C.

Recommend changes to the quality system that will prevent the recurrence of these problems

D.

Request support from middle management on correcting the findings

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Question # 154

A company has been a successful supplier to the domestic auto industry, and the sales manager wants to further expand sales to new transplant companies entering the country. The business model of these new companies is different from those of the domestic companies. The quality manager estimates that the company ' s resources will be used beyond their capacity in an attempt to support the sales manager’s requirements.

In this situation, the quality manager should take which of the following actions?

A.

Request additional quality staff to handle the anticipated problems that come from such sudden growth

B.

Notify marketing of the need to begin offering culturally sensitive promotional items

C.

Advise senior management that the quality budget will have to be expanded to meet the new demands

D.

Develop a strategy to coordinate emerging resource requirements throughout the organization

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Question # 155

Which of the following approaches is most effective for long-term conflict resolution?

A.

Forcing a solution

B.

Avoiding conflict

C.

Confronting issues

D.

Escalating the conflict

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Question # 156

For larger projects, documenting who is responsible for each task and their level of responsibility for that task is communicated by

A.

a revision and approval process

B.

a distribution list

C.

a linear responsibility matrix

D.

an identification coding system

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Question # 157

Which of the following organizational structures is best characterized by dual lines of authority and cross-functional teams?

A.

Flat

B.

Hierarchical

C.

Matrix

D.

Parallel

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Question # 158

On the basis of the trend shown in the chart below, which of the following actions, if any. would be appropriate for a quality manager to take?

A.

Increase the frequency of monitoring the yield

B.

Request a training session on interpretation of control charts

C.

Identify the root cause for the decline in yield

D.

None of the above: no action is required

Full Access
Question # 159

Which of the following are key elements in the management of quality?

A.

Assessment, human resources, and auditing techniques

B.

Production, engineering, and design objectives

C.

Customers, sales, and matrix functions

D.

Policy, objectives, and organizational structure

Full Access
Question # 160

In order to manage the needs of multiple customers, the management group should first

A.

develop custom tailored, independent systems to meet the needs of each customer

B.

develop and perform a needs assessment for each customer

C.

develop standardized processes that will treat all customers the same

D.

daft clop cost effective processes that meet the needs for the majority of customers

Full Access
Question # 161

When a quality manager develops a long-term strategy for quality within an organization, winch of the following is the first step?

A.

Establishing benchmarks

B.

Developing the quality mission statement

C.

Interviewing line personnel

D.

Assigning staff to assist in the effort

Full Access
Question # 162

Which of the following is the best way for a company to d how it authorizes projects?

A.

Project team meeting minutes

B.

Company policies

C.

Employee evaluation form

D.

Organizational chart

Full Access
Question # 163

In the theory of constraints, a constraint is defined as:

A.

A lack of commitment

B.

A lack of resources

C.

The weakest link in a chain

D.

The resistance to change that is inherent in any organizational culture

Full Access
Question # 164

A process capability study is designed to show the

A.

potential for errors in a process

B.

range of variation in process

C.

capacity of a process

D.

cause of special effects in a process

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Question # 165

The Vice President (VP) for quality has attended a series of employee and management focus groups and has discovered that not all team members believe they are being supported by their respective managers. Further analysis shows that some managers have not yet attended training on the basic principles of quality. Which of the following would be the most effective way for the VP to reinforce the management training on the basic quality principles?

A.

Regularly publish the names of all managers who have completed the training in the company’s quality newsletter

B.

Work with line management to get managers involved with teams immediately after training

C.

Develop a presentation on the basic quality principles for managers to deliver to their departments

D.

Identify several of the trained managers for individual awards

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Question # 166

Which of the following describes a Liken-type response format?

A.

Multiple-choice responses

B.

True-false choices

C.

A scale of 1 to 5

D.

A checklist

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Question # 167

A benefit-cost ratio of a cash flow is the ratio of the present worth of the benefit to the present worth of the:

A.

Output

B.

Cost

C.

Equipment

D.

Resources

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Question # 168

Supplier certification should be based on an assessment of the supplier ' s:

A.

Manufacturing methods

B.

Inspection effectiveness

C.

Process capability

D.

Field failure resolution process

Full Access
Question # 169

Which of the following terms refers to a systematic error?

A.

Bias

B.

Validity

C.

Reliability

D.

Standard deviation

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Question # 170

A new process improvement team has been working together once a week for three weeks on a department-level satisfaction issue. The first two weeks went fairly smoothly, with initial orientation and team training. The members stayed on task as the team progressed toward identifying the steps in the current process. In the third week, as the team began to do a value-added analysis of the steps, the members experienced a high degree of conflict. The leader, who is also the team facilitator, lost control of the group and went to the quality manager for advice. This is the team leader’s first team assignment.

In response to the team leader’s request for help, the quality manager should explain the current level of conflict in which of the following ways?

A.

Conflict is a sign that the team membership needs to be changed.

B.

Conflict is a normal stage of group development.

C.

The quality manager should have been part of the team from the beginning.

D.

The process chosen to study was too complex.

Full Access
Question # 171

When a supplier views its customers as partners, which of the following statements 1s true?

A.

The supplier specifies strategies for pricing and technology.

B.

The supplier anticipates its customer ' s needs and acts to meet those needs.

C.

The supplier is responsible for the development of new products and technology.

D.

The customer is expected to Waive any incoming inspection processes.

Full Access
Question # 172

The best benchmarking results are obtained when a company compares its current processes to those of a company that:

A.

Uses similar processes

B.

Shows strong financial performance

C.

Is best in class

D.

Has a similar product line or service

Full Access
Question # 173

Several departments within an organization have implemented changes that improved their departmental results. However, the organizational results are decreasing. Which of the following concepts describes this situation?

A.

Juran ' s Trilogy

B.

Maslow’s hierarchy of needs

C.

Theory of constraints

D.

Supply chain optimization

Full Access
Question # 174

The best way to reduce variation in products from a supplier is to

A.

perform 100% incoming inspection

B.

develop a training plan that will improve incoming inspection results

C.

audit the supplier regularly and follow up on corrective action plans

D.

help the supplier develop quality control processes

Full Access
Question # 175

Which of the following tools should be used to determine whether a process is exhibiting a trend?

A.

Run chart

B.

Scatter plot

C.

Histogram

D.

Probability plot

Full Access
Question # 176

During strategic planning, a team develops the following draft worksheet

The team is going to use this worksheet to

A.

establish trend analysis baselines

B.

conduct a stakeholder analysis

C.

prioritize actions for process improvements

D.

evaluate resource needs

Full Access
Question # 177

The key objective of analyzing a company ' s strengths, weaknesses, opportunities, and threats (SWOT) is to:

A.

Provide a vision for developing cross-industry marketing efforts

B.

Identify production processes that need to be improved to remain competitive in the marketplace

C.

Assess the company ' s needs in the design of a comprehensive human resources training plan

D.

Develop data-driven knowledge that will guide the company ' s future success

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Question # 178

When a unit of measure is being established for a product, the most important consideration is that the

A.

production work processes be mapped

B.

parameters of other products be considered

C.

interpretation be uniform

D.

data collection be easy

Full Access
Question # 179

In a balanced scorecard, which of the following figures is an example of a measure from the learning and growth perspective?

A.

Mean time between failures

B.

Market share

C.

Retention numbers

D.

Revenue per employee

Full Access
Question # 180

The manager for a quality improvement project at an organization receives the project charter during the initiation phase of a project. Which of the following information should the manager expect to find in this document?

A.

The initial project requirements, constraints, and assumptions

B.

The work breakdown structure (WBS) for the project

C.

The communications plan for this project

D.

The detailed risk assessment and the corresponding contingency plans for each risk

Full Access
Question # 181

Which of the following questions should a company ask before adopting a new technology?

A.

" Will it solve our existing problems or only create new ones? "

B.

" Will it eliminate our need for updating support systems? "

C.

" Will it reduce our research and development costs? "

D.

" Will it remove our communications barriers? "

Full Access
Question # 182

Flexibility, faster time to market, improved design, and lower costs are all benefits of:

A.

Certification programs

B.

Customer partnering programs

C.

Customer satisfaction surveys

D.

Material requirements planning (MRP) systems

Full Access
Question # 183

A company ' s mission statement is defined as the

A.

ultimate ambitions of the company

B.

purpose for the company ' s existence

C.

way in which the company will achieve its vision

D.

company ' s beliefs and what it stands for

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Question # 184

A fishbone diagram is best described as a problem-solving approach that:

A.

Shows many different causes that can contribute to a particular problem

B.

Identifies various solutions to a problem and displays the key relationships that are causing the problem

C.

Focuses on one element of a problem at a time and resolves any issues with that element before moving on to the next element

D.

Organizes problems in order of severity and pursues solutions according to each problem ' s risk factor

Full Access
Question # 185

In order for feedback to be constructive, it should meet which of the following criteria?

A.

It should be communicated during monthly re\ Lew meetings.

B.

It should be positive or negative, as the situation requires.

C.

It should be offered only when positive behavior has been observed.

D.

It should be offered only when negative behavior has been observed.

Full Access
Question # 186

Which of the following aspects is important to a successful strategic planning process?

A.

Individual departments having their own set of goals

B.

Removing the flexibility of the planning process

C.

Separating planning from the management process

D.

Involving personnel from all levels of the organization

Full Access
Question # 187

Organizational policy development should be designed to support:

A.

Customer requirements

B.

The interests of shareholders

C.

The corporate vision

D.

Compliance with regulatory and legal requirements

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Question # 188

If an activity time within a critical path is increased, which of the following is most likely to occur?

A.

The project will be delayed.

B.

Additional resources will have to be made available.

C.

Costs will increase.

D.

All activities in the project will be affected.

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Question # 189

Which of the following tools or techniques focuses on planning rather than results?

A.

Statistical process control

B.

Cause and effect diagrams

C.

Pareto chart

D.

Quality function deployment

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Question # 190

Which of the following sets of elements represents the four levels of training evaluation?

A.

Pre-training, end-of-training, post-training, on-the-job

B.

Pre-hire, 6-months, 12 months, 30 months

C.

Reaction, learning, behavior, results

D.

Cognition, comprehension, competency, communication

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Question # 191

Product sales figures for a 3-year period are shown in the following table.

On the basis of this table, the trend can be described as:

A.

Stable

B.

Seasonal

C.

Erratic

D.

Decreasing

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Question # 192

Which of the following is characteristic of special cause variation?

A.

They are not always present in a process.

B.

They are systemic problems that cannot be corrected.

C.

They result from all of the small differences that exist in all processes.

D.

Individually, they can have a small effect on variation.

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